Why Choose FiltEdge 10 Micron Filter Cartridges?
FiltEdge features a patented low pressure drop design and an industry leading high dirt-holding capacity design. FiltEdge can effectively reduce the resistance of fluid passage, as the RO reverse osmosis or ultrafiltration system of the front protection, with unparalleled absolute retention capacity, using 100% pure polypropylene hot-melt bonding technology, without any chemical adhesive, to eliminate the media shedding fiber migration problems, the ultimate purity of the protection of the back end of the expensive filtration membrane life extended by 1.5 times, to save the waste rate due to fluid contamination caused by more than 30%.
What is a 10 Micron Filter Cartridge?
The 10 micron filter cartridge is different from the fine but easily clogged precision filter cartridge, also different from the rough coarse filtration, it is the golden balance point in the industrial fluid treatment, the yardstick of the supply system professionalism, it guarantees the flow rate while accurately intercepting more than 90% of the physical particles, it can accurately lock the stubborn particles that are enough to wear out the mechanical seals and the nozzles, and at the same time it will not cause the overflow accidents as frequently as the small aperture cartridges, it is the key key to improve the system throughput, it is the key key to improve the system throughput. Designed for high-load operating environments, the extremely low differential pressure allows your pumping system to operate with low energy consumption, saving approximately 15% on annual electricity costs and more than 20% on unscheduled maintenance costs.
FiltEdge 10-Micron Filter Cartridge Series
The FiltEdge 10-micron filter cartridge series features 10 micron high flow filter cartridges, 10 micron pleated filter cartridges, 10 micron filter cartridges and 10 melt-blown filter cartridges. cartridges.
Unique fiber spraying technology, creating three layers of gradient aperture, effectively intercepting rust colloid, suitable for industrial general cooling water and acidic and alkaline liquid treatment, reducing waste disposal costs by 25%.
Honeycomb flow channel for high turbidity fluids, holds more solids, strong center skeleton supports continuous operation at high temperature and high pressure, and prevents rapid surface structuring, extending cartridge replacement intervals by 2 times.
Key Features of 10-Micron Filter Cartridges
FiltEdge 10-micron filter cartridges are made of 100% pure polypropylene material and offer excellent chemical compatibility, low pressure drop design and no fiber shedding.
Made from 100% pure polypropylene microfiber, the cartridges can be bonded using a rigorous hot-melt bonding process without the use of any resins, adhesives or surfactants, and meet FDA 21CFR food contact standards and USP Class VI biosafety requirements.
Optimizing the folding geometry or fiber density significantly reduces the resistance of the fluid passing through the cartridge, FiltEdge’s 10 micron cartridges have an initial pressure drop at rated flow rate that is 15-20% lower than the industry average, requiring less pumping power to the system.
The cartridges are chemically inert when exposed to complex media such as acids, alkalis or solvents, and exhibit perfect chemical inertness over a wide pH range of 1-14 with very low extractables.
Long fiber spinneret technology inner support center tube, 10 micron pore structure in harsh conditions without displacement or expansion, end cap heat fusion technology.
FiltEdge's German 4.0 Fully Automated Production Line
Traditional cartridge production relies on manual operations, such as manually sealing the end caps and manually layering the fibers, which can lead to quality fluctuations, with the first batch performing perfectly and the second batch leading to downstream shutdowns, where a cartridge’s 10-micron aperture can turn into a 15-micron aperture or even higher. FiltEdge pioneered the transformation of its production towards digitalization, introducing a full set of digital servo-driven production cells capable of precisely controlling the spinnerette tension, hot melt temperature, and molding pressure, FiltEdge has introduced a full set of digital servo-driven production units, which can accurately control the spraying tension, hot-melt temperature and molding pressure within ±0.5% error, and realize unmanned operation from the input of raw materials to the output of finished products. Fully automated intelligent production line, the core of our production is integrated with ultrasonic non-destructive welding technology and multi-axis precision winding system of the intelligent unit, the full hot melt molding technology to ensure that the cartridge sensitive precision, the end cap and the skeleton with 100% structural sealing between the production process in the simulation of the differential pressure flow field monitoring, advanced laser aperture scanner in the cartridge molding process, the system will scan fiber density at a frequency of 500 times per second, once the fiber density is detected, the system will scan the fiber density at a frequency of 500 times per second. The advanced laser pore size scanner will scan the fiber density at 500 times per second during the cartridge molding process.
FiltEdge OEM Value Added Branding and Customized Services
Standard FiltEdge 10-micron filter cartridges are not always a perfect fit for every complex industrial site, so FiltEdge brings you in-depth customization of all dimensional geometries and end cap styles, from product to packaging, with a full range of branding solutions. Whether it’s special Whether it’s special lengths (from 10“ to 60”), non-standard inner and outer diameters, or sealing interfaces such as DOE, 222/Flat, 226/Fin, etc., our engineering team can provide you with a full range of branding solutions. And we can also provide you with private labeling and customized laser coding services, so that each cartridge meets your brand’s visual standards. Our one-stop OEM service provides you with strong market Our one-stop OEM service provides you with strong market differentiation and a zero-barrier system installation experience, which saves you about 15% of the initial installation cost due to the replacement of Meanwhile, we have customized material certifications to meet global compliance standards, including FDA, NSF and EU food-grade certifications. Meanwhile, we have customized material certifications to meet global compliance standards, including FDA, NSF and EU food-grade certifications, which saves you 25% of overseas access testing costs and customs clearance time. Customized central backbone reinforcement, using modified polypropylene, is also available. reinforcement, using modified polypropylene or stainless-steel cores, ensures absolute retention accuracy of 5 microns at 4.5 bar differential pressure. pressure.
Why-Choose-FiltEdge-as-Your-Membrane-Filter-Cartridges-Supplier?
FiltEdge has been present at the Amsterdam Water Show, the American Water Quality Association Show, and the Shanghai International Water Show. FiltEdge has been focusing on the research and development of high-performance 10 micron filter cartridges for more than 20 years, and as a professional industrial grade supplier in the filtration field. grade supplier in the filtration field, we have a modern production base of 4,000 square meters, 6 fully automated production lines, and 120 professional technicians. All of our products have passed ISO 9001 quality management system certification and strictly comply with international health and safety standards such as FDA, RoHS, etc.
Applications of 10-Micron Filter Cartridges
10-micron filter cartridges can be used in the pre-filtration of reverse osmosis systems, industrial cooling circulating water systems, clarification and protection of food and beverage industry, and quality control of paints and coatings.
Ro reverse osmosis membrane is expensive, 10 micron cartridge can be responsible for intercepting rust, colloid, suspended particles and macromolecules in the raw water, to ensure that the absolute retention rate of 99%, to maintain a very low fluid pressure difference.
10 micron cartridges are optimized to handle impurities such as sediment, algae and metal flaking that can clog heat exchanger micro-pipes, optimizing the porosity of the cartridge to maintain dirt retention while saving up to 12% on cooling pumping power costs.
10 micron cartridges can be used to remove fermentation residues, insoluble proteins or process crystals. Hydrodynamic optimization prevents fibers from falling out under shear and saves up to 15% on secondary raw material disposal costs.
10 micron cartridge can avoid fish-eye defects on the spraying surface or clogging of precision spray nozzles, with excellent ability to cope with high pressure differentials, dealing with high viscosity fluids is to maintain the absolute consistency of the interception accuracy, to ensure that the pigment particles pass through smoothly, to enhance the one-time pass rate of 20% of the product.
Technical Specifications
- Technical Specifications
| Micron rating | 10 micron |
| lengths | 10”, 20”,30”,40”,60” |
| Outer diameter | 63mm/69mm/115mm (high flow) |
| Media material | 100%PP |
| Max. Temp | 80℃（176℉） |
| Chemical compatibility | pH 1-14 |
Testimonials
The 10 micron cartridge we used before was very easy to be collapsed and flattened during use, and basically needed to be replaced once every two weeks, which would bring high labor costs and downtime costs. After we used FiltEdge’s high-performance collapsible series, the dirt holding capacity of this type of cartridge was significantly increased, and the replacement cycle was extended to four weeks, which made us very satisfied.
Robert HDirector of Operations, Water Treatment Solutions, Inc.We were always afraid of fiber shedding from the cartridges because a little bit of wear and tear would hurt our expensive RO membranes. With the FiltEdge 10-micron cartridge, we haven’t had any bypass leaks even under high pressure differentials, and the full hot-melt construction is really solid.
Mr. ChenHead of Manufacturing Department of a Pharmaceutical CompanyWe are an OEM and were looking for a 10 micron cartridge that could be a perfect replacement for a big name brand at an advantageous price. After trying it, we didn’t expect the retention efficiency of the big name brand to be even surpassed, and their delivery speed was very fast, which relieved the pressure on our inventory.
Markus SIndustrial Filtration System Integrator
No. FiltEdge’s 10 micron cartridges are designed to trap rust, sand and other impurities that are visible to the naked eye. We use a thicker support skeleton that can withstand a maximum differential pressure of 0.45MPa, so that even if the pump pressure fluctuates, the cartridge’s structure will still be stable.
Some cartridges have fiber shedding problems because of cheap short fibers or glue bonding process, FiltEdge adopts the full hot-melt spraying process, which is lint-free and non-shedding, and can save 20% of end-product quality inspection and rework costs, which is suitable for the food industry that has strict requirements on cleanliness.
Our cartridges can accept fluids up to 80°C. You don’t need to buy expensive metal cartridges for tens of degrees of warm water, our enhanced PP cartridges can directly reduce the initial equipment investment costs by 40%.
