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High-Viscosity-Filters

High Viscosity Filters

FiltEdge filter manufacturers supply you with automated, highly efficient, filtration solutions for high viscosity liquids.

  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters
  • Why-Choose-FiltEdge's-High-Viscosity-Filters

Why Choose FiltEdge's High Viscosity Filters?

  1. Our high viscosity filters are fully automated for filtration, self-cleaning, and sludge discharge. There is no need for you to arrange manual operation.
  2. Fully automatic operation can do 24 hours without stopping. It can improve your production efficiency and reduce your maintenance cost.
  3. High precision can effectively remove impurities.
  4. We will customize the suitable high viscosity filter for you according to your working conditions.

What is a High Viscosity Filter?

FiltEdge’s High Viscosity Filter is a fully automatic filter designed for high viscosity liquids.
It utilizes flexible scraper technology to effectively remove particles from liquids. It is mainly used for the filtration of viscous slurries such as synthetic latexes, construction emulsions, and industrial paint emulsions. It can guarantee the filtration quality of your viscous products.
This high viscosity filter of ours can automatically discharge slag with dry slag moisture content <20%, which helps you to recover high-value materials.
Compared with the traditional slag discharge system, our high viscosity filter can eliminate the de-wetting operation for you, which not only saves you money, but also improves the safety of your production environment.
In addition, we can customize not only the pressure, flow rate, etc., but also the explosion-proof function for you according to your working condition needs, to protect your operation safety.
If you need to filter high viscosity liquids without clogging throughout the process, or need to recover high-value dry residue and have the need for fully automated operation, FiltEdge’s high viscosity filters are a good choice for upgrading your production line.

High Viscosity Filter Options

FiltEdge’s High Viscosity Filters are designed for high viscosity and high solids content liquids, solving your clogging problems. And we can customize a filter to better meet your needs.

  • High-Viscosity-Industrial-Filtration
    High Viscosity Industrial Filtration

    Suitable for various industrial liquids with viscosity <6500cps, stable and highly efficient, reducing your real risk of downtime.

  • High-Viscosity-Scraper-Filtration
    High Viscosity Scraper Filtration
    Flexible scraper technology, fit the filter cartridge more closely, no damage to the cartridge, suitable for 3-20m³/h flow demand.
  • High-Viscosity-Self-Cleaning-Filtration
    High Viscosity Self-Cleaning Filtration

    50-300 micron filtration precision, full-automatic intelligent cleaning design, help you effectively reduce the waste of raw materials.

Technical Superiority of High Viscosity Filter

The technical advantages of FiltEdge’s high viscosity filters can help you improve production efficiency and maintain production safety, while also reducing operating costs for you.

Anti-clogging
Anti-Clogging

PLC control system, no need to stop the machine, can do filtration and cleaning at the same time, to prevent clogging of the filter.

Drainage-of-Dry-Residue
Drainage of Dry Residue

Reverse spiral extrusion technology, can efficiently turn your liquid slag into dry slag (moisture content <20%)

Automatic-Slag-Discharge
Automatic Slag Discharge

The automatic slag discharge design allows your process to avoid contamination, improve production safety, and reduce waste.

Highly-Efficient-Filtration
Highly Efficient Filtration

Up to 40% higher filtration efficiency than conventional filtration systems.

Low-Cost-of-Ownership
Low Cost of Ownership

Flexible squeegee technology does not damage the filter cartridges, prolonging the life of the equipment and reducing your maintenance frequency.

Explosion-Proof
Explosion-Proof

Explosion-proof system design according to the working conditions.

Sealing
Sealing

Solve the problems of slagging and liquid leakage, and improve your production safety.

Energy-Saving
Energy Saving

Highly efficient energy-saving design makes your production more environmentally friendly and also reduces your operating costs.

Applications for High Viscosity Filters

Our self-cleaning high viscosity filters have a wide range of applications, which can be used in the filtration of synthetic rubber emulsions such as styrene-butadiene latex, nitrile-butadiene latex, phenylpropylene emulsion, styrene-butadiene emulsion, vinyl-propylene emulsion, emulsion for real stone paints, elastomeric system emulsions, emulsions for cement system, emulsions for industrial paints, wood paints, electric pulse paints, and other synthetic rubber emulsion filtration, resin and emulsion processing, architectural coatings and fine chemical industries. We can improve the high efficiency filtration solution for you to solve the problems of clogging, stopping and unclean filtration.

Applications-for-High-Viscosity-Filters
How-to-solve-the-clogging-of-high-viscosity-filter

How to Solve the Clogging of High Viscosity Filter?

In traditional filtration methods using bag filters, high viscosity liquids can easily clog the filter bag causing line downtime and necessitating the need to open the cover to maintain the equipment and replace the filter bag. Our FiltEdge’s high viscosity filter adopts the flexible scraper anti-spiral extrusion method, which allows filtration and self-cleaning at the same time without any downtime. Providing you with a complete solution to clogging and frequent maintenance problems while extending equipment life.

How to Reduce the Cost of Consumables with High Viscosity Filter?

In traditional filtration system, the filter element/bag needs to be changed frequently to ensure the normal operation of the production line. But our FiltEdge’s high viscosity filter can automatically discharge the residue after filtration and squeeze it dry without replacing the filter element. For you to reduce manual operation, reduce the cost of consumables, improve production efficiency.

How-to-Reduce-the-Cost-of-Consumables-with-High-Viscosity-Filter
High-Viscosity-Filters-Reduce-Environmental-Stress

High Viscosity Filters Reduce Environmental Stress

FiltEdge’s high viscosity filters utilize fully automated flexible squeegee filtration and sludge discharge technology, eliminating the need for bags/cartridges that carry slurry. You also do not need to dispose of the slurry twice, greatly reducing the generation of pollutants. The use of stainless steel and seals that meet your working conditions, eliminating the pollution generated by leakage.

High Viscosity Filter Supplier Introduction

High-Viscosity-Filter-Supplier-Introduction
High-Viscosity-Filter-Supplier-Introduction

FiltEdge is a manufacturer of high viscosity filters and can provide you with one-stop shopping for filtration products as well as provide high viscosity filtration system solutions.

We have offices and warehouses in the USA and China, in order to provide you with regular filtration products and accessories quickly. We have a 3600 square meter high viscosity filter factory in China with an annual capacity of over 6000 filter units.

Our factory has laser cutting machine, plate rolling machine, CNC lathe, automatic welding robot, roughness tester, hydraulic testing machine, to manufacture high quality filtration equipment for you. The filtration equipment meets the requirements of ISO, CE, FDA certificates, and we can also design and manufacture them according to ASME standards for you if needed. We can provide you with a complete set of compliance documents for your industry’s aseptic hygiene requirements.

When you receive the goods, we can arrange personnel for your installation and commissioning, maintenance and personnel training, but also provide you with 24-hour remote technical support, so that you can rest assured that the use of worry-free production.

Customer-Case-of-High-Viscosity-Filter

Customer Case of High Viscosity Filter

We have a customer who produces resin in Changchun, China. They originally used conventional bag filters. Due to the production of resin, which is a highly viscous liquid, the filter bag clogged very easily, causing them to stop and open the cover to replace the filter bag or maintain the equipment. Not only do they have to send special personnel to maintain the equipment, but there is also a waste of raw materials and frequent downtime resulting in production losses. Then they found us FiltEdge, hoping to help them solve the problem of filter clogging and avoid long downtime.
So we recommended them this automatic self-cleaning flexible scraper filtration system, which is specially designed for 6500CPS high viscous liquid.
On the basis of meeting environmental protection requirements, it helped them solve the problem of frequent replacement of filter bags by manual labor, and the labor cost decreased by about 30%; it operates automatically all day long, with 0 downtime, and the filtration efficiency increased by 40%; compared with the use of bag filters, the waste of raw materials was reduced by about 50%.
Your production line can also realize efficient production by replacing the intelligent filtration system.

Technical Specifications of High Viscosity Filter

The parameters of FiltEdge’s 2 regular high viscosity filters are as follows. Provide us with your working condition data and we can also customize the filters for you.

Viscosity Range0 – 6500 cps
Flow RateDFM273: 3 – 8 m³/h & DFM500: 8 – 20 m³/h
Filtration Precision300 to 50 mesh (50 – 300 microns)
Voltage380V, 50HZ
 

Explosion-Proof Standard

DIIBT4 (or custom)
 

Filtration Efficiency

40% higher than traditional methods

Achieves solid-liquid separation

Discharged dry slag contains up to 20% moisture

Get a Free Solution Consultation - High Viscosity Filters Now!

  • Fill in the information, we will provide you with the exclusive high viscosity liquid filtration solution.

    – Company Name
    – Industry
    – Liquid Type & Viscosity
    – Daily Capacity
    – Contact Information
    FiltEdge
    FiltEdge
How safe are high viscosity filter systems?

FiltEdge’s high viscosity filters offer explosion-proof design and hermetic sealing to prevent sludge and leakage problems.

Can your high viscosity filter systems be customized?

Absolutely. We will choose different automation degree, filtration method, material, connection method and so on according to your liquid type, flow rate and process requirements to customize a more suitable filter for you.

Is the installation of high viscosity filter complicated?

Not complicated. Our high viscosity filter system is designed to be compact, and you can choose to customize it as a modular skid-mounted filter system. Once you receive it, you don’t need to change your production line or piping layout, just connect it and it’s ready to use. We will also provide you with online technical support or arrange personnel to come to your home to install and debug for you.

Is the high viscosity filter suitable for food or pharmaceutical industry?

Our high viscosity filters have a precision of 50-300μm and can be used in some viscous food and pharmaceutical industries. For the specific situation, you can tell us the characteristics of your liquid, and we will help you analyze whether it can be used or not.

Can your high viscosity filters be integrated with existing production lines?

Yes, it is possible. In principle, our high viscosity filter is controlled by PLC and can be linked with your existing automation system to realize continuous production. For specific working conditions, you need to provide the existing production line and the effect of connection, we will analyze it practically.

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