Why Choose FiltEdge Precision Filter Cartridges?
FiltEdge’s beverage filter cartridges are based on our unique deep folding technology, which increases the effective filtration area of a single cartridge by 30% compared to traditional processes, dramatically reducing labor costs associated with frequent downtime to change cartridges, and directly saving your production line approximately 15% in overall consumable costs. Our factory standards require that each cartridge pass 100% integrity testing (bubble point and diffusion flow verification) to ensure that nothing is left to chance in the critical end-use sterilization process, and the FiltEdge beverage cartridge’s unique Low Pressure Drop structure dramatically reduces fluid resistance. The result is a 12% savings in operating costs on your overall energy consumption.
What is a Beverage Filter Cartridge?
FiltEdge beverage filter cartridges are made of FDA food-grade certified materials with excellent chemical compatibility, capable of accurately separating juice fibers, yeast residues, and specific disease-causing microorganisms. Relying on the original Nano-Layer composite process, the beverage filter cartridges achieve a multi-stage integration of deep dirt storage and absolute surface interception, bringing you a dramatically streamlined filtration system. FiltEdge beverage filter cartridges brings you the benefit of significantly streamlining the number of redundant stages in the filtration system, making the purification process more compact, and every filtration of FiltEdge brings you the benefit of visual clarity and extended shelf life of your brand.
FiltEdge Beverage Filter Cartridges Series
The FiltEdge beverage filter cartridges series includes the FiltEdge Pre-Guard series (polypropylene depth cartridges), the FiltEdge Clarify-Pro series (glass fiber cartridges), and the FiltEdge Steri-Mem series (PES membrane cartridges).
Suitable for raw water treatment and coarse filtration. Multi-layer gradient structure for high retention. Made of 100% pure polypropylene (PP) with an innovative four-layer uneven gradient pore size structure.
Pharmacopoeia-grade PES polyethersulfone membranes, specifically designed for sterilizing filtration, each cartridge is factory tested for 100% integrity and is capable of withstanding more than 100 cycles of in-line steam sterilization (SIP) at 135°C.
Selected high compact modified plant coconut shell activated carbon, and through the advanced technology of wrapping the outer non-woven protective layer, the removal rate of free chlorine is up to 98%, and the adsorption capacity of colored impurities is 30% higher than that of ordinary carbon rods.
Designed for wines and spirits. Highly effective in removing colloids and oils, the high-strength, high-purity borosilicate glass fibers are selected to take advantage of the material’s natural positive charge (zeta potential) effect.
Key Features of FiltEdge Beverage Filter Cartridges
FiltEdge beverage filter cartridges with PES and Nylon 66 membrane cartridges for end-use decontamination applications achieve 99.999% absolute retention of Saccharomyces cerevisiae and Pseudomonas aeruginosa, the bacteria that affect the quality of wine.
FiltEdge beverage cartridges are made from high purity, high temperature polypropylene or special engineering plastics, fused together using full hot-melt, non-adhesive welding technology. After 30 minutes of continuous sterilization with saturated steam at 134°C and more than 100 cycles, the structure remains stable, with no cracking of the end caps, rupture of the main membrane, or displacement of the interlayers.
FiltEdge beverage filter cartridges feature an Optimized pleat geometry. As an example, the effective membrane area of a conventional 40-inch PES sterilizing cartridge is nearly 25% greater than that of a comparable cartridge on the market.
All raw materials used in the FiltEdge beverage filter cartridge series are 100% compliant with the U.S. Food and Drug Administration’s (FDA) 21 CFR 177-182 material exposure standards, and are certified to the European (EC) No 1935/2004 food contact material regulations.
FiltEdge Advanced Auto-Thermal Bonding and Micro-Pore Phase Inversion Technology
FiltEdge has introduced the world’s first-class Auto-Thermal Bonding Processing System, combined with the exclusive Micro-Pore Phase Inversion Technology, to provide the most advanced technology in the beverage filtration industry. During the high temperature SIP (steam in-line sterilization) or CIP chemical cleaning process, it is very easy for the adhesive layer to soften, dissolve or release harmful leachate, which can lead to the waste of the whole batch of beverages. FiltEdge introduces the German high-precision numerical-controlled hot-melt machine, which is able to control the temperature of the hot-melt knives (with a high degree of precision) and the high-frequency mechanical pressure through the micro-computer. During the assembly process, the equipment locally heats the polypropylene end caps and the edge junction of the folded membrane module to a molten state within seconds, and then under specific air pressure, the molecular chains penetrate into each other and combine perfectly, forming an integrated seamless monolithic structure after cooling. For the manufacturing of the core membrane, FiltEdge employs an advanced Phase Inversion process to produce highly asymmetric polyethersulfone (PES) membranes. By precisely regulating the instantaneous solidification bath temperature, humidity, and solvent exchange rate of the polymer solution in a precision casting machine, the film formation process results in a microscopically perfect “funnel-shaped” asymmetric pore size structure.
FiltEdge OEM Value Added Branding and Customized Services
Standard FiltEdge beverage filter cartridges are not always a perfect fit for every complex industrial site, so FiltEdge brings you in-depth customization of all dimensional geometries and end cap styles, from product to packaging, with a full range of branding solutions. Whether it’s special, our engineering team can provide you with 100% physically compatible and precise solutions, and we can also provide you with private labeling and customized laser coding services, so that each cartridge meets your brand’s visual standards. Our one-stop OEM service provides you with strong market differentiation and a zero-barrier system installation experience, which saves you about 15% of the initial installation cost due to the replacement of Meanwhile, we have customized material certifications to meet global compliance standards, including FDA, NSF and EU Meanwhile, which saves you 25% of overseas access testing costs and customs clearance time. Customized central backbone reinforcement, using modified polypropylene, is also available. reinforcement, using modified polypropylene or stainless-steel, ensures absolute retention accuracy of 5 microns at 4.5 bar differential pressure.
Why Choose FiltEdge as Your Beverage Filter Cartridges Supplier?
FiltEdge has been present at the Amsterdam Water Show, the American Water Quality Association Show, and the Shanghai International Water Show. We have been focusing on the research and development of high-performance beverage filter cartridges for more than 20 years, and as a professional industrial grade supplier in the filtration field, we have a modern production base of 4,000 square meters, 6 fully automated production lines, and 120 professional technicians. All of our products have passed ISO 9001 quality management system certification and strictly comply with international health and safety standards such as FDA, RoHS, etc.
Applications of FiltEdge Beverage Filter Cartridges
FiltEdge beverage filter cartridges can be used for bottled water purification, Beer and Wine Clarification, Carbonated Soft Drinks and Carbonated Soft Drink
FiltEdge utilizes a strict grading protection mechanism. The security filtration system consisting of 5μm-1μm FiltEdge PP Pleated Precision Filter Cartridges is designed to reduce turbidity to less than 0.2 NTU by retaining resin particles and fine grit that may have escaped from the previous process. 100% sterility control is achieved, and microorganisms such as Pseudomonas aeruginosa, which may contaminate the water, are completely intercepted.
FiltEdge Nylon 66 membrane cartridges are naturally hydrophilic and weakly positively charged, and are highly effective at capturing microscopic yeasts, acetic acid bacteria, and unstable large proteins in wine at 0.45μm to 0.65μm, effectively preventing secondary sedimentation of red wines in the bottle.
For syrup preparation, FiltEdge recommends the use of high strength PP folded high flow cartridges. In the high temperature molasses process at 85°C, the filter cartridges are subjected to high pressure drops, and FiltEdge filter cartridges are designed with a robust center support tube and jacket construction that maintains pore size under high pressure differentials and a filtration efficiency (Beta rating) of over 1000.
The FiltEdge deploys a fine combination of deep glass fiber precision cartridges and large pore size PP folded cartridges. The first stage glass fiber cartridge utilizes its 85% porosity to retain coarse pulp fibers and most insoluble pectin in the juice, and its graded pore size distribution allows for the passage of small molecule nutrients, while taking advantage of deep filtration to avoid the rapid formation of a surface cake layer.
Technical Specification
- Technical Specification
| Structural materials | High-purity virgin polypropylene / Specialty Engineering Plastics
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| Thermal Stabilization (SIP) | 134℃~135℃Saturated Steam for 30 Mins
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| SIP Sterilization Lifetime | ≥ Continuous Heating/Cooling Cycles without structural decay
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| Max forward Operating | 0.42MPa at 20℃;0,21MPa at 80℃
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| Max Reverse Operating | 0.21MPa at 20°C
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Testimonials
“When I first came across FiltEdge, I was interested in the fact that they meet both FDA and EU food grade standards. However, what surprised me the most after using it is its ‘low differential pressure design’. In the past, in order to maintain the flow rate, the pump energy consumption has been high. Now with their precision cartridge, not only the flow rate is fast, the hourly output becomes higher, pumping energy consumption instead of down, the energy account directly cut 12% of the operating costs! Coupled with the integration of multi-stage filtration, the original complex process has become very compact, saving 20% of the operating expenses. This kind of supplier that not only guarantees quality but also helps the enterprise to maximize efficiency must be cooperated with for a long time!”
Mr. WangDirector of a large-scale craft beer and purified water production plant“In the beverage industry, aseptic safety is the lifeline. In the past, we were most afraid of microbial contamination at the filling terminal, and once the filtration failed, the whole batch would be scrapped, not to mention the reputation of the brand would be ruined, but FiltEdge’s Steri-Mem series has given us a lot of confidence because they insisted on 100% of the factory to do the integrity test of the bubble point and diffusion flow.
Combined with the Nano-Layer composite process, the sterilization effect is very stable. After using it for half a year, our terminal quality control has given us the green light, and we have truly achieved a ‘zero return rate’. This is equivalent to helping us avoid 20% of the potential risk of loss, the money spent is worth it.”
Mr. ZhangHead of Quality Control of a Juice BrandWhen we make beverages in Australia, labor and compliance costs are frighteningly high, so when we screen filling line equipment, ROI (return on investment) comes first. Previously, we had three or four filtration processes in one line, which was complicated to operate and took up space. After changing to FiltEdge’s special cartridge, their Nano-Layer composite technology is really great, directly integrating the roughing and fine filtration in multiple stages. Once the process is simplified, workers’ operation and post maintenance will save too much work, which directly cut 20% of the process operation cost for us! Moreover, the Dirt Holding Capacity of the cartridge is very strong, and it is very stable when processing our high solid content concentrated fruit pulp and hot syrup. The FiltEdge has allowed us to achieve such a beautiful reduction in costs and efficiencies despite Australia’s stringent food safety standards, it’s amazing! FiltEdge has allowed us to achieve such beautiful cost reductions and efficiencies despite Australia’s stringent food safety standards!
Lachlan KennedySupply Chain Director at a large beverage manufacturer in Queensland, Australia
Integrity testing is performed to evaluate cartridges for microscopic breakage and as a means of ensuring sterilization, FiltEdge sterilizing grade cartridges directly quantify the maximum pore size of the membrane through bubble point and diffusion flow testing. In the event that a cartridge breaks during the SIP process due to mishandling, the tester can immediately detect this through pressure drop anomalies, thus preventing 100% of contaminated liquids from reaching the market.
High temperature syrups are characterized by high viscosity and high solids content. Firstly, we recommend to use FiltEdge Glass Fiber Deep Precision Cartridge with very high dirt-holding capacity as the first and second stage pre-filtration, which is used to devour carbon black and organic colloids efficiently. A PP folded cartridge with a large pore size is used at the end of the process to intercept residual fine carbon particles and ensure continuous production at high flow rates.
The difference between the two is primarily due to the surface chemistry of the material and the charge adsorption effect. Nylon 66 has a weak positive charge (zeta potential), which makes it ideal for wine polishing filtration because of its ability to physically retain and at the same time electrostatically adsorb negatively charged fine colloids and unstable proteins. PES membranes, on the other hand, have a very low protein binding rate and are designed for systems that require high recovery rates and rapid sterilization.
